基于长苗绳的海带连续采收设备关键技术研究与试验
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中国水产科学研究院渔业机械仪器研究所

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S232.3

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国家重点研发计划(2023YFD2400800);现代农业产业技术体系建设专项资金(CARS-50);中国水产科学研究院中央级公益性科研院所基本科研业务费专项资金资助(2023TD86)


Research and Experiment on Key Technologies of Continuous Harvesting Equipment for Long Rope Kelp
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Fishery Machinery and Instrument Research Institute, Chinese Academy of Fishery Sciences

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    摘要:

    针对我国海带采收长期以来人工导致作业效率低、劳动强度大,以及现有长苗绳海带采收样机存在捋切刀具易损伤苗绳等问题,本研究通过宜机化养殖模式优化与关键技术创新,研发了基于长苗绳的海带连续采收设备。首先,构建了长苗绳宜机化养殖筏架与16 mm宽快速脱卸挂扣,实现苗绳与筏架的可靠连接与快速分离。其次,研发了模块化的海带连续采收成套设备,建立了两端锚定的海带连续采收工艺。利用ANSYS/LS-DYNA软件对刀具在突发状况下开展了动力学仿真分析,在发生吊绳缠绕时刀具最大等效应力为405.04 MPa,远低于刀具材料屈服强度,验证了设计的结构强度可靠性。通过台架及海上综合试验验证了系统装备性能,海上综合试验表明:在采收线速度9.36~14.82 m/min范围内,海带采净率为100%,苗绳无断裂破损。单架次采收时间27~36 min,采收速率达2 t/(h·人),为传统人工的2倍,仅需4人配合作业,全程无重体力劳动。该系统实现了从苗绳分离、连续拖拽、捋切采收至苗绳收纳的全流程连续作业,解决了现有设备筏架适应性差、损伤率高的问题,为我国海带机械化采收的规模化推广提供了装备支撑。

    Abstract:

    China's annual output of dried kelp reaches 1.86 million tons; however, the harvesting process still relies heavily on manual labor, leading to low per capita efficiency and high labor intensity. Although foreign mechanized harvesting equipment exists, it is designed for long-line culture modes and incompatible with China's dominant raft-type parallel culture system. Domestic semi-mechanized harvesting equipment, meanwhile, faces challenges such as poor raft adaptability and insufficient harvesting continuity, highlighting the need for synergistic innovation in both culture modes and equipment. To address these issues, this study optimizes mechanization-adapted culture modes and innovates key equipment components, developing a miniaturized continuous harvesting system based on long seedling ropes to overcome the efficiency bottleneck of traditional manual harvesting. First, a circuitous series-connected raft system for long seedling ropes was constructed, integrating 300m continuous seedling ropes with 16mm-wide quick-release buckles. This series structure preserves traditional culture density while facilitating reliable connection and rapid separation between seedling ropes and rafts. Following a modular design approach, core components (e.g., rectangular guiding devices, inclined conveyors, and low-damage stripping-cutting tools) were integrated with a hydraulic centralized control system, enabling single-person operation of the continuous mechanized harvesting equipment. The stripping-cutting tool structure was innovatively optimized: with an outer blade diameter of 120mm and inner blade diameter of 45mm, the allowable heave angle of seedling ropes was increased to 55°. Dynamic simulation analysis using ANSYS/LS-DYNA software for emergency scenarios (e.g., hanging rope entanglement) revealed that the tool's maximum equivalent stress was 141.14 MPa, far below the yield strength of its material, confirming structural strength reliability. Coupled with an umbrella-spoke-shaped seedling rope storage device (300m capacity), stable and continuous mechanized harvesting of entire rafts was realized. Comprehensive sea trials demonstrated that at a harvesting line speed of 9.36–14.82 m/min, the system achieved 100% kelp harvesting completeness with no seedling rope breakage. Single-raft harvesting time ranged from 27 to 36 minutes, and the per capita harvesting rate reached 2 t/(h·person)—twice that of traditional manual labor. Only four workers are required to complete the entire process without heavy physical labor, addressing the issues of frequent start-stop and high manual assistance intensity associated with traditional equipment. The system enables integrated operations from seedling rope separation, continuous dragging, stripping-cutting harvesting to seedling rope storage. This research breaks through the technical bottlenecks of poor raft adaptability and low harvesting continuity in kelp mechanized harvesting, establishing a collaborative solution for mechanization-adapted culture modes and equipment. The modular design accommodates operational needs across different scenarios, and the doubled efficiency effectively alleviates labor shortage pressures, providing equipment support for large-scale promotion of mechanized harvesting in China's major kelp-producing regions. Beyond the kelp industry, the modular design concept and low-damage harvesting technology offer references for mechanized harvesting of other large algae, contributing to the intelligent upgrading of marine aquaculture equipment.

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  • 收稿日期:2025-11-09
  • 最后修改日期:2025-12-09
  • 录用日期:2025-12-12
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