海带绳网连续输送铺晒设备设计与试验
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中国水产科学研究院渔业机械仪器研究所

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S985.4

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现代农业产业技术体系建设专项资金(CARS-50);中国水产科学研究院中央级公益性科研院所基本科研业务费专项资金资助(2023TD86)


Design and Experiment of a Continuous Conveyance and Spreading Equipment for Kelp on Rope Nets
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Fishery Machinery and Instrument Research Institute, Chinese Academy of Fishery Sciences

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    摘要:

    本研究设计了一种具有盖网的海带网铺装置,旨在减轻海带铺晒过程中的劳动强度、提升海带干燥品质。装置的整体结构包括钢丝绳同步防滑装置、绳网结构组件、尾部卷筒组件、双滚轮支架组件、盖网组件。在结构设计中,对钢丝绳的受力、卷筒张紧进行了分析。通过中试试验,得出了50m长的海带绳网连续输送铺晒设备,在承载20kg~100kg质量载荷下,获得了分布载荷与钢丝绳拖拽张力的趋势公式y=2.8984x+778.46,钢丝绳相对位移±4mm以内,盖网最大可抵抗13.8m/s风速。为不同长度的铺晒设备提供了拖拽力及功率配置的依据。同时,通过钢丝绳网带同步输送与盖网协同恒张力收放技术,实现了海带的连续、高效与平整铺晒,有效避免大风对网铺海带干涉,防止海带吹落地面,保证了清洁度并提升了干燥品质,铺晒干海带平整度及干燥速度均优于垂挂晾晒。

    Abstract:

    This study designs a rope-net spreading device for kelp with a cover net, aiming to reduce labor intensity during the spreading process and improve the drying quality of kelp. The overall structure of the device includes a wire rope synchronous anti-slip device, a rope net assembly, a tail drum assembly, a double roller bracket assembly, and a cover net assembly. Through pilot-scale testing, the 50-meter-long continuous conveying and spreading equipment for seaweed rope nets was evaluated under mass loads ranging from 20 kg to 100 kg. A trend formula between the distributed load and the dragging tension of the steel wire rope was derived as y = 2.8984x + 778.46. With the relative displacement of the steel wire rope controlled within ±4 mm, the covering net can withstand a maximum wind speed of 13.8 m/s. These results provide a basis for determining the dragging force and power configuration of spreading equipment of different lengths. Furthermore, by employing synchronous conveying of the steel wire rope net belt and coordinated constant-tension deployment of the covering net, continuous, efficient, and uniform spreading of seaweed was achieved. This approach effectively prevents wind interference with the net-spread seaweed, avoids seaweed being blown to the ground, ensures cleanliness, and improves drying quality. The flatness and drying speed of the spread dried seaweed are superior to those achieved by vertical hanging.

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  • 收稿日期:2025-11-17
  • 最后修改日期:2025-12-11
  • 录用日期:2025-12-12
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