基于长苗绳的海带连续采收设备关键技术研究与试验
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中国水产科学研究院渔业机械仪器研究所 农业农村部渔业装备与工程技术重点实验室 上海 200092

作者简介:

洪扬,E-mail:hongyang@fmiri.ac.cn

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中图分类号:

S232.3

基金项目:

国家重点研发计划(2023YFD2400800)、现代农业产业技术体系建设专项资金(CARS-50)和中国水产科学研究院中央级公益性科研院所基本科研业务费专项资金(2023TD86)共同资助


Optimized Continuous Harvesting System for Long-Rope Kelp
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Affiliation:

Key Laboratory of Fishery Equipment and Engineering, Ministry of Agriculture and Rural Affairs, Fishery Machinery andInstrument Research Institute, Chinese Academy of Fishery Sciences, Shanghai 200092 , China

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    摘要:

    针对我国长期以来海带(Saccharina japonica)人工采收作业效率低、劳动强度大,以及现有长苗绳海带采收样机存在捋切刀具易损伤苗绳等问题,本研究通过宜机化养殖模式优化与关键技术创新,研发了基于长苗绳的海带连续采收设备。首先,构建了长苗绳宜机化养殖筏架和 16 mm 宽快速脱卸挂扣,实现苗绳与筏架的可靠连接与快速分离;其次,研发了模块化的海带连续采收成套设备,建立了两端锚定的海带连续采收工艺。利用 Ansys LS-DYNA 软件对刀具在突发状况下开展了动力学仿真分析,在发生吊绳缠绕时刀具最大等效应力为 405.04 MPa,远低于刀具材料屈服强度, 验证了设计的结构强度可靠性。通过台架及海上综合试验验证系统装备性能,海上综合试验显示, 在采收线速度 9.36~14.82 m/min 范围内,海带采净率为 100%,苗绳无断裂破损。单架次采收时间为 27~36 min,采收速率达 2 t/(h·人),为传统人工的 2 倍,仅需 4 人配合作业,全程无重体力劳动。 该系统实现了从苗绳分离、连续拖拽、捋切采收至苗绳收纳的全流程连续作业,解决了现有设备筏架适应性差、损伤率高的问题,为我国海带机械化采收的规模化推广提供了装备支撑。

    Abstract:

    In China, the annual output of dried kelp is as high as 1.86 million tons; however, the harvesting process still relies heavily on manual labor, leading to low per capita efficiency and high labor intensity. Although foreign mechanized harvesting equipment exists, it is designed for long-line culture modes and is incompatible with the raft-type parallel culture system prevalent in China. The development of domestic semi-mechanized harvesting equipment faces challenges, such as poor raft adaptability and insufficient harvesting continuity, highlighting the need for synergistic innovation in both culture modes and equipment. To address these issues, we optimized mechanization-adapted culture modes and innovated key equipment components to develop a smaller-scale continuous harvesting system based on long seedling ropes, thus overcoming the efficiency bottleneck of traditional manual harvesting. First, a circuitous series-connected raft system for long seedling ropes was constructed by integrating 300 m continuous seedling ropes with 16 mm-wide quick-release buckles. This series structure preserves traditional culture density while facilitating reliable connections and rapid separation between the seedling ropes and rafts. Following a modular design approach, the core components (e.g., rectangular guiding devices, inclined conveyors, and low-damage stripping-cutting tools) were integrated with a hydraulic centralized control system, enabling single-person operation of continuous mechanized harvesting equipment. The stripping-cutting tool structure was innovatively optimized, with an outer blade diameter of 120 mm and inner blade diameter of 45 mm, and the allowable heave angle of the seedling ropes was increased to 55°. Dynamic simulation analysis using Ansys LS-DYNA software for emergency scenarios (e.g., hanging rope entanglement) revealed that the maximum equivalent stress was 405.04 MPa, far below the yield strength of the material, confirming structural strength reliability. Coupled with an umbrella-spoke-shaped seedling rope storage device (300 m capacity), stable and continuous mechanized harvesting of the entire raft was achieved. Trials of the equipment at a kelp harvesting site demonstrated that at a harvesting line speed of 9.36–14.82 m/min, the system achieved 100% kelp-harvesting completeness with no seedling rope breakage. Single-raft harvesting time ranged from 27‒36 min, and the per capita harvesting rate reached 2 t/(h·person), twice that of traditional manual labor. Only four workers are required to complete the entire process without heavy physical labor, addressing the issues of frequent start–stops and high manual assistance intensity associated with traditional equipment. The system enables integrated operations such as seedling rope separation, continuous dragging, stripping-cutting harvesting, and seedling rope storage. The novel harvesting system proposed in this study addresses the technical bottlenecks of poor raft adaptability and low harvesting continuity by establishing a collaborative solution for mechanization-adapted culture modes and equipment. The modular design accommodates operational needs across different scenarios, and the doubled efficiency effectively alleviates labor shortage pressures, providing equipment support for the large-scale promotion of mechanized harvesting in China's major kelp-producing regions. Beyond the kelp industry, the modular design concept and low-damage harvesting technology offer references for the mechanized harvesting of other large algae, contributing to the intelligent upgrading of marine aquaculture equipment.

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洪扬, 江涛, 谌志新, 杨猛, 朱烨, 张智豪, 林礼群, 刘远昊. 基于长苗绳的海带连续采收设备关键技术研究与试验. 渔业科学进展, 2026, 47(2): 89–101

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